Fiber and film industry

Filtration of polyacrylic for the production of carbon fiber precursors

Manufacturing High-Quality Carbon Fiber

A PAN precursor (polyacrylonitrile precursor) is the essential raw material for the production of high-quality carbon fibers.

It is a polymer fiber produced through spinning processes that is converted into high-strength carbon fibers during the subsequent process steps of stabilization (oxidation) and carbonization.

To achieve the required high tensile strength, stiffness, and process reliability, PAN precursor fibers must be free of even the finest impurities and gel particles.

The LENZING ViscoFil backwash filter system is ideally suited for filtering the PAN spinning dope, thereby ensuring the highest quality of the final product.

Spinneret service life and final product quality.

During the production of PAN precursor fibers, blockages in the spinnerets regularly require manual intervention. When changing filters and spinnerets, employees are exposed to process chemicals, while production interruptions reduce equipment availability.

In addition, insufficiently removed fine particles and gels cause quality defects in the PAN precursor fibers. These defects adversely affect the mechanical properties and quality of the carbon fibers produced in subsequent processes.

Continuous operation, closed system.

Reliable filtration of impurities and gel particles from the PAN spinning solution using an automatic backwash filter system improves the quality of the final product and maximizes the service life of the spinnerets.

The long service life of the filter media enables continuous plant operation, reduces production downtime, and minimizes manual interventions that expose employees to process chemicals.

The solution: LENZING ViscoFil

Maximum product quality through efficient fine filtration and gel removal from PAN spinning solutions.

  • Excellent removal ofgel and microgel particles
  • up to 2 yearsFilter Media Service Life
Simplified process diagram for installing a LENZING ViscoFil.

Filtration of polyacrylic for the production of carbon fiber precursors

Advantages of using LENZING ViscoFil.

High filter fineness

Efficient gel removal thanks to deep-penetrating stainless steel fiber fleece.

Efficient backwash

The backwash mechanism enables continuous operation for several months.

Cost savings

Reduced maintenance costs due to fewer filter cloth changes and less manual labor.

LENZING ViscoFil

The LENZING ViscoFil system was developed for separating fine particles and soft gel particles from highly viscous fluids.

Its unique backwash mechanism enables the use of depth filter material with minimal backwash volumes and continuous filtration.

Suitable for very high viscous fluids
Filter fineness down to 3 μm
Filtration of gel particles
Completely closed system

Symbolische Darstellung eines Prospektes

Case study fiber and film industry

Would you like to learn more about the filtration of polyacrylic for the production of carbon fiber precursors?

The attached case study describes the use of LENZING ViscoFil in this application.

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